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Q126
Thermocouple Input, Field Configurable Limit Alarm


TECHNICAL SPECIFICATION (Q126)
Inputs Range: See Table 1
Impedance: >1 Megohm
Input Bias Current (burnout detection): <1.5 microamp
Overvoltage: ±10V differential
Common Mode (Input to Ground): 1800VDC, max.
LED Indicators Input Range (Green)
>110% input: 8Hz flash
<-10% input: 4Hz flash
Setpoint (Red): Tripped: Solid red
Safe: off
Limit Differentials (Deadbands) 0.25% to 100% of span
Response Time Dynamic Deadband: Relay status will change when proper setpoint/process condition exists for 100msec
Normal Mode (analog filtering): <250msec, (10-90%)
Setpoint Effectivity: Setpoint(s) are adjustable over 100% of the selected input span
Repeatability (constant temp.): 0.2% for temp > 0°C
0.3% for temp < 0°C
Stability Temperature: ±0.05% of full scale/°C, max.
CMRR DC to 60Hz: 120dB
Isolation 1800VDC between contacts, input and power
ESD Susceptibility Capable of meeting IEC 801-2 level 3 (8kV)
Humidity (Non-Condensing)
Operating: 15 to 95% (@45°C)
Soak: 90% for 24 hours (@65°C)
Temperature Range
Operating: 0 to 55°C (32 to 131°F)
Storage: -15 to 70°C (5 to 158°F)
Power 2.5W max. 100 to 240VAC +10%, 50 to 400Hz
Relay Contacts 2 SPDT (2 Form C) Relays, 1 Relay per setpoint
Current Rating (resistive) 120VAC: 5A
240VAC: 2A
28VDC: 5A
Material: Gold flash over Silver alloy
Electrical Life: 10^5 operations at rated load
Note: External relay contact protection is required for use with inductive loads (see relay protection Figures 2 & 3).
Mechanical Life: 10^7 operations
Wire Termination Screw terminations for 12-22 AWG
Weight 0.56lbs.
Agency Approvals CSA certified per standard C22.2 (File No LR 42272).
UL recognized per standard UL 508 (File No E99775).
CE EN61326, EN61010-1

Diagnostic LEDs
The Q126 is equipped with three front panel LEDs. The first is a dual function LED labeled IN (INPUT) This green LED indicates AC power and input signal status. Active AC power is indicated by an Protecting the Integrity of Industrial Process Signals An Invensys Company illuminated LED. If this LED is off, check line power and wiring connection. If the input signal is 7% above or below the configured input range the green LED will flash at 8Hz or 4Hz, repectively.

Two red LEDs indicate the relay state for each setpoint. An illuminated red LED indicates a tripped condition.

Output
The Q126 is equipped with two SPDT (form C) relays, rated at 120VAC or 28VDC at 5 amperes. Each of these relays is independently controlled by the field configurable setpoint and deadband.

Operation
The field configurable Q126 limit alarm setpoints can be configured for HI or LO, failsafe or non-failsafe operation. Each of the setpoints has a respective HI or LO deadband. In a tripped condition, the setpoint is exceeded and the appropriate red LED will illuminate.

Dynamic Deadband
LSI circuitry in the Q126 prevents false trips by repeatedly sampling the input. The input must remain beyond the setpoint for 100 milliseconds, uninterrupted, to qualify as a valid trip condition. Likewise, the input must fall outside the deadband and remain there for 100 milliseconds to return the alarm to an untripped condition. This effectively results in a “dynamic deadband” —based on time— in addition to the normal deadband.

Configuration
Unless otherwise specified, the factory presets the Model Q126 as follows:

Input: J Type
Range: 0 to 350°C
Output: Dual, SPDT
Trip: A: HI, B: LO
Failsafe: No
Deadband: A, B: 0.25%

For other I/O ranges, refer to Table 1 and reconfigure switches SW1 and SW2 for the desired input type, range and function.

  1. With the module removed from the rail and not powered, snap off the faceplate by lifting the right edge away from the heat sink. Note the input switches (SW1 & SW2) are located under the face plate. Set positions 1 through 3 on "SW1" and positions 1 through 8 on "SW2" for the desired input and range. (see Table 1)
  2. Set positions 4 and 5 of the function switch “SW1” to ON (closed) for a HI trip setpoint or OFF (open) for a LO trip setpoint (Figure 4).
  3. Set position 6 of function switch “SW1” to ON for non-failsafe operation or OFF for failsafe operation (e.g. alarm trips upon power failure).
  4. Set positions 7 and 8 of function switch "SW1" to upscale or downscale burnout.
Calibration
  1. After configuring the DIP switches, connect the input to a calibrated t/c source and apply power. Refer to the terminal wiring in the Specifications section
  2. Starting Calibration: After applying power to the unit all three LEDs will flash for approximately 10 seconds. Next, input the signal level for Relay “A” setpoint, the green LED should be on. Press the CAL button and hold for 4 seconds (until the red LED starts flashing) to enter the calibration mode. The green LED should be on and the red Relay “A” LED should now be flashing.
  3. Setpoint “A”: Input the desired trip level for Relay “A”, if not already done, and push the CAL button. The green and the red Relay “A” LED should be flashing. Note, the green LED will stop flashing when the input drops below a high setpoint or rises above a low setpoint.
  4. Deadband “A”: For minimum deadband (0.25% approx.), press and hold the CAL button for 4 seconds. For high setpoints lower the input level (green LED turns off) to the desired deadband point and push the CAL button. For low setpoints increase the input level to the desired deadband level and push the CAL button. The green LED should be on and the red Relay “B” LED should be flashing.
  5. Setpoint “B”: Input the desired trip level for Relay “B”, and push the CAL button. The green and the red Relay “B” LED should be flashing.
  6. Deadband “B”: For minimum deadband (0.25% approx.), press and hold the CAL button for 4 seconds. For high setpoints lower the input level (green LED turns off) to the desired deadband point and push the CAL button. For low setpoints increase the input level to the desired deadband level and push the CAL button. The green LED should be on and both the red LEDs should be flashing.
  7. Press the CAL button one final time to exit the calibration mode. Check the setpoint and deadband to validate calibration.

Relay Protection and EMI Suppression
When switching inductive loads, maximum relay life and transient EMI suppression is achieved using external protection (see Figures 2 and 3). Place all protection devices directly across the load and minimize all lead lengths. For AC inductive loads, place a properly-rated MOV across the load in parallel with a series RC snubber. Use a 0.01 to 0.1mF pulse film capacitor (foil polypropylene recommended) of sufficient voltage, and a 47W, 1/2W carbon resistor. For DC inductive loads, place a diode across the load (PRV > DC supply, 1N4006 recommended) with (+) to cathode and (-) to anode (the RC snubber is an optional enhancement).