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Q408
DC Input Field Configurable Isolator


TECHNICAL SPECIFICATION (Q408)
Input Voltage Input
Range Limits: 10mV to 100V ( see Table 1)
Impedance: >100KW
Overvoltage: 200V continuous
Current Input Range Limits: 1mA to 100mA
Impedance: 20W typical
Overcurrent: 170mA , protectedby self resetting fuse
Overvoltage: 60V
Push-button Adjustment (inputs>10mV)
Effective zero offset: > 90%
Effective span turn down: > 90% except for 20mV/2mA range where 50% is maximum zero offset and span turndown
Output Voltage Output
Output: 0-5V, 0-10V
Source Impedance: <10W
Drive: 10mA max.
Current Output Output: 4-20mA, 0-1mA (and 0-20mA on single output channel versions only)
Source Impedance: >100KW
Compliance: 0-1mA: 7.5V max. (7.5KW)
4-20mA: 12V max. (600W)
0-20mA: 12V max. (600W)
10V max. (500W) on dual output versions
LED Indication RUN (green): on when unit is powered, flashes at 2Hz when input is 7% below minimum, flashes at 8Hz when input is 7% above maximum.
INPUT (yellow): on while calibrating the input level
OUTPUT (red): on while calibrating the output level
Output Accuracy > 2mA / > 20mV input spans:
+0.1% of full-scale input typical, +0.2% maximum < 2mA / <20mV input spans: + 0.35% of fullscale input typical, + 0.5% maxmum; including linearity, repeatability and hysteresis @23C.
Output Ripple <50% offset or span adjust:<0.1% off full scale span or 25mV RMS, whichever is greater >50% offset or span adjust:<0.2% of full scale span or 50mV RMS, whichever is greater.
Response Time 200mSec, typical
Stability +0.025% of full scale /C, maximum for fullscale and zero
Excitation Voltage (optional) 24VDC, 20mA maximum
CMRR 120dB at DC, >90dB at 60Hz
Isolation > 1800VDC or peak AC between input, output, power and channel to channel
ESD Susceptibility Capable of meeting IEC 801-2 level 3(8kV)
Humidity (non-condensing)
Operating: 15 to 95% RH(@45°C)
Soak: 90% RH for 24 hours(@60°C)
Temperature Operating: 0 to 55°C (32 to 131°F)
Storage: -25 to 70°C (-13 to 158°F)
Power 2.5W max; 9-30VDC
Wire Terminal Socketed screw terminals for 12-22 AWG
Agency Approvals CSA certified per standard C22,2 (File No LR 42272).
UL recognized per standard UL508 (File No. E99775).
CE Mark pending.

Diagnostic LEDs
The Q408 has three diagnostic LEDs. One green LED, labeled RUN, is used for diagnostics to indicate that power is on, and it will flash quickly if the input signal is above the configured range or slowly if the input signal is below range. The RUN LED is continuously on when the unit is functioning within the configured range.

The yellow IN LED is on while calibrating the input and the red OUT LED is on while calibrating the output.

Configuration
A major advantage of the Q408 is its wide ranging capabilities and ease of configuration. The Q408 can be configured for input ranges from 10mV to 100V or 1mA to 100mA, with >90% input offset or it will adjust down to <10% of full scale input span (except on 20mV/2mA range where maximum offset or gain adjustment is 50%).

Unless a specific custom calibration is specified, the factory presets the Model Q408 as follows:

Input Range: 20mA (Current on)
Input Configuration: Unipolar
Calibrated Input: 4-20mA
Operation: Direct (Reverse off)
Calibrated Output: 4-20mA

Regarding other I/O ranges, refer to Table 1 for input range (SW1) switch settings, Table 2 for input function settings and Table 3 for output ranges (SW2). Refer to Table 4 to configure the multi-channel modules. For quick and easy calibration mode reference, see the step-by-step flow chart in Figure 2.

  1. With power off, snap off the face plate by lifting the right edge, away from the heat sink. Then, slide the heat sink forward and off the module.
  2. The single channel module has two eight position switch blocks, one for input and one for output.
  3. The dual output modules have a patio board behind the heat sink. Gently lift this board away from the main board, rocking it back while lifting. This module has two ten position switch blocks, one for each channel.
  4. For single channel modules, choose the desired input, function and output range from Table 1, 2, and 3. For multi-channel modules, use Table 4. Set the dip switches for the desired I/O.


Calibration
For best results, calibration should be performed in the operating installation, allowing at least one hour for thermal stability of the system. If precalibration on a test bench is preferred, then an output load equal to the input impedance of the device(s) connected to the Q408 output is recommended, along with a 1 hour warm up period.

  1. For best results install the module on to a piece of DIN rail or the I/Q Rail mounting accessories if desired. See the I/Q Rail Data sheet for details.
  2. Connect the input to a calibrated DC source and the output to a voltage or current meter. Apply power and allow the system to reach thermal equilibrium (approx.1 hour ).
  3. Adjust the input signal to the desired maximum and observe that the green LED is on or flashing. Push the CAL button and hold it down for more than 5 seconds, until the yellow and Green LEDs are flashing.
  4. When the yellow and green LEDs stop flashing, the yellow and red LEDs should be on. Push the CAL button momentarily, the yellow and green LEDs should now be on.
  5. Apply the exact maximuminput signal level desired, if not already applied, then push the CAL button to store. The yellow LED should now be on.
  6. Apply the exact minimum input signal level desired, then push the CAL button to store. The green and red LED should now be on.
  7. Adjust the input signal up, until the output is precisely at the desired maximum level (e.g. 20.00mA), then push the CAL button to store. The red LED should be on.
  8. Adjust the input signal level down, until the output is precisely at the desired minimum level (e.g. 4.00mA), then push the CAL button to store. The yellow, green and red LEDs should now be on.
  9. To finish calibration, push the CAL button one final time. The green LED should be on if the input is within the calibrated range.